Brother DH4-B980, B981 Instruction Manual
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From the library of: Superior Sewing Machine & Supply LLC
DH4-B980, 8981
Please read this manual before making any adjustments. Please keep this manual within easy reach for quick reference.
•When replacing the cutting block with a new one, be sure to adjust the contact between the knife and the cutting block. (Refer to 3. and 4.) Poor buttonhole cutting correction flowchart
Turn off the power.
1. Adjusting the cutting pressure Note: The knife should be able to cut sufficiently if the air pressure for No the knife pressure adjustment regulator is set to 0.2 Mpa. ~-....:....:~ Note: If the cutting pressure is increased to more than 0.3 Mpa, it will cause the cutting block to become worn or the knife to become damaged. ·12. Removing and installing the cutting block I Replacing the cutting block 3. Adjusting the contact between the knife and the cutting block -=>.....;....;..;;-t (Refer to 2.)
4.1 Filing the cutting surface of the cutting block on which No the knife incision breaks off or is shifted
-====---~~~~~~~!!!!.r__~::::::=---:l Note: If the knife incision breaks off on the cutting block or is shifted, poor buttonhole cutting in the material will be the result. ~::::::---=N~o=----~4.2 Filing the cutting surface of the cutting block in which ------=.::...:.::.:.:::::..:.:..:==::.:.:.:::;;:.:;..:.- knife incision is deep
Note: If the knife incision in the cutting block is deep, it ' --.... will damage the knife. 5. Changing the knife operation time
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Note: The 8981 does not have this function.
6. Replacing the knife Note: When replacing the knife with a new one, file the surface of the cutting block smooth and until the knife does not leave a mark on the cutting block.
Replace the knife
1. Adjusting the air pressure for the knife pressure
1-1. To increase the air pressure 1. Lift the knob f) of the knife pressure adjustment 2. Gently turn the knob f) and set the air pressure to 0.3Mpa. 3. Push down the knob f). 1-2. To decrease the air pressure 1. Close the cock E). The needle will remain at the high-pressure position. 2. Turn the knob screw 0 in the direction of the arrow in the illustration to loosen it. The air will escape from the reservoir and the needle will drop. 3. Tighten the knob screw 0. 4. Lift the knob 8 and turn it counterclockwise. 5. Open the cock 8. Air will enter the reservoir and the needle will move. 6. Gently turn the knob f) and set the air pressure to 0.3Mpa. . regulator 0.
To decrease To increase
To loosen ~To tighten
7. Push down the knob f). From the library of: Superior Sewing Machine & Supply LLC
2.Removing and installing the cutting block
Removing the cutting block Loosen the screw 0, and then remove the cutting block 8. Installing the cutting block Press the cutting block against the pin 8, and tighten thescrewO.
3. Adjusting the contact between the knife and the cutting block To see the knife incision more easily, color the cutting surface of the cutting block with a marker pen. 1. Operate the cutting block three times with the knife making a mark on it each time. 2. Adjust the position of the cutting block or contact between the knife and the cutting block until the knife consistently makes a mark in the same place. 4. Filing the cutting surface of the cutting block
• Use a flat file for filing. •The cutting block can be filed until its height is 19 mm. 4.1 Filing the cutting surface of the cutting block on which the knife incision breaks off or is shifted 1. Grip the cutting block in a vise. 2. File the surface of the cutting block smoothly until the knife incision is erased away. 4.2 Filing the cutting surface of the cutting block in which knife incisior is deep 1. Grip the cutting block in a vise. 2. File the surface of the cutting block smoothly until a _ ...:s{ngle knife incision can still be seen faintly.
1
1~ 3~
0
X X X
Knife
Knife
Two
Partial
incision incision is knife knife is correct too deep inc:isions incision
5. Changing the knife operation time
1. Turn off the power switch. 2. Open the operation panel. 3. Set DIP switch No.2 to ON.
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DIP switch No.2
Cutting block on time
OFF
25ms
ON
SOms
&.Replacing the knife
•When replacing the knife with a new one, file the surface of the cutting block until smooth and until the knife does not leave a mark on the cutting block. • Before replacing the knife, be sure to check that there is no gap between the knife 0 and the knife stopper 8. 1. Loosen the screw 8, and then remove the knife 0. 2. Insert the new knife 0 into the knife stopper 8, and then tiguten it with the screw 8 . 3. 3. Adjusting the contact between the knife and the cutting block.
brother.
118-980, 981 591980-251 1997 .ll. H CD
BROTHER INDUSTRIES,LTD. NAGOYA,JAPAN
From the library of: Superior Sewing Machine & Supply LLC
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